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Automatic auto lamp coating equipment
  • Uses and features
  • Specification parameter
    ●Automatic auto lamp coating equipment is mainly used for auto lamp surface evaporation aluminum reflective film and silicone oil protective film, vapor deposition lamp materials are PC, ABS, PBT, PP, PC + ABS ASA, PP + GF and so on.
    ●Functions include: high-pressure ion bombardment pretreatment, aluminized film, and secondary protective film plating in a vacuum chamber. The superhard protective film improves the oxidation resistance of the aluminum layer and maintains a long-term high reflectivity of the aluminum layer. The reflective film of the plated auto lamp has reached the national standard for auto lamps and passed tests such as acid resistance, alkali resistance, and salt resistance.
    ●The equipment adopts the computer system to control and monitor the operation status and coating process of the equipment (the monitored data can be played back), PLC control and touch type man-machine interface are used to realize full automation of the coating process, the operation is simple, the work efficiency is improved, and the Product quality stability and consistency, while reducing the impact of human factors. The equipment coating quality is high, stable and reliable.
    全自動(dòng)汽車(chē)燈具鍍膜設(shè)備
    Automatic auto lamp coating equipment
    技術(shù)參數(shù)
    Technical parameters
    項(xiàng)目/Item 內(nèi)容/ content
    真空容器尺寸
     Vacuum container size
    φ1600×2000mm(SUS304不銹鋼)
    φ1600×2000mm (SUS304 stainless steel)
    夾具轉(zhuǎn)軸旋轉(zhuǎn)直徑、數(shù)量、長(zhǎng)度
     Fixture shaft rotation diameter, number, length
    6/8軸φ440  L=1700
    真空度指標(biāo)
    Vacuum index
    1)極限真空度(常溫、空載、潔凈條件):≤3.0×10-4Pa
    Ultimate vacuum(Room temperature, no-load, clean conditions):≤3.0×10-4Pa
    2)恢復(fù)真空:從大氣抽至2.0×10-2 Pa≤7分鐘(空載)
    Recovery vacuum:From the atmosphere 2.0×10-2 Pa≤7Minutes(no-load)
    3)抽氣速率/ Pumping rate:≥25000L/S
    4)靜態(tài)漏率/ Static leakage rate: <5×10-3 Pa/S
    5)回填大氣時(shí)間/ Backfill atmospheric time: <2 min
    蒸發(fā)源
     Evaporation source
    1)  電阻加熱式,功率≥30kwAC6~12V可調(diào);利用可控硅調(diào)(SCR)壓模塊控制或變壓器。
    Resistance heating type, power ≥ 30kw AC6 ~ 12V adjustable; using thyristor modulation (SCR) pressure module control or transformer.
    2)蒸發(fā)電極:鎢絲,安裝數(shù)量17~24組/套。
    Evaporation electrode: tungsten wire, installation number 17-24 units/ sets.
    硅油保護(hù)膜重合
    Silicon oil protective film overlap
    1)硅油儲(chǔ)存罐及填充管道材質(zhì):SUS304不銹鋼。
    Silicone oil storage tank and filled pipe material: SUS304 stainless steel.
    2)硅油儲(chǔ)存罐容積:容積≥20L。有目視和液位計(jì),加熱器、溫度傳感器,保持在設(shè)定的恒溫狀態(tài),溫度******為50度。
    Silicon oil storage tank volume: ≥ 20L. There are visual and level gauges, heaters, and temperature sensors that are kept at the set constant temperature, and the temperature is up to 50 degrees.
    3)硅油儲(chǔ)存罐設(shè)有觀察窗。
    Silicon oil storage tanks have observation windows.
    4)DC等離子重合方式,DC0~6000V ,0~2A可調(diào)。
    DC plasma overlap method, DC0 ~ 6000V, 0 ~ 2A adjustable.
    硅油流量控制
     Silicon oil flow control
    采用針型閥控制/ Using needle valve control
    Ar填充系統(tǒng)
     Ar filling system
    1)  填充管道: SUS304不銹鋼;
    Filled pipe: SUS304 stainless steel;
    2)  質(zhì)量流量控制器;
    Mass flow controller
    裝機(jī)功率
     Installed power
    ~100KW


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